Ford Motor Co. recalls 272,827 Broncos and Mavericks due to a significant power issue caused by a defective 12-volt battery. The issue arises from batteries manufactured by Camel Battery of China. Internal manufacturing failures, such as weld defects, can cause open circuits that may result in the vehicles stopping unexpectedly or failing to start entirely. This defect poses a safety risk, particularly if the vehicle loses power without warning.
The recall affects vehicles produced between February 2021 and October 2023, when Ford switched to a different battery supplier. The defect impacts only 1% of the affected vehicles. Ford has confirmed no accidents, fires, or injuries have occurred due to this issue.
Ford will replace the defective batteries free of charge. Dealers will assess the impacted vehicles and replace the batteries as needed. In addition to the battery replacements, Ford will roll out a software update for certain models to improve detection of battery issues and alert drivers to potential problems, such as the inability to activate hazard lights.
This recall follows previous concerns regarding Ford’s handling of earlier recalls. In response, the automaker pledged to review and improve its recall decision-making process. The U.S. government fined Ford for its delayed action on a prior recall. The recall of 2021-2023 Ford Bronco Sport SUVs and 2022-2023 Ford Maverick pickups. As part of its commitment to improved oversight, Ford will allow an independent third party to monitor its recall performance for the next three years.
Ford will send owner notification letters on February 3, 2025, to inform them of the recall and the steps to follow. Owners of affected vehicles can contact Ford customer service at 1-866-436-7332 and reference recall number 25S02 for more details. Additionally, owners can reach the National Highway Traffic Safety Administration (NHTSA) Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or visit nhtsa.gov for further information.
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